The first few visits
were euphoric. I owned a bus. I was delighted that the bus was
reasonably free of rust. The first bus I had looked at, the church
one in the boonies, was wearing through. This one seemed to be solid
and ready to go. All I needed to do was gut it and make it my own.
What do I plan to do
with my bus?
In the real physical
sense I want to transform it into an RV. Or tiny house. In the
reality, all I needed to do was strip out all of the seats, pry up
the floors, and remove the wall and ceiling panels, tear out the
wiring and insulation. Then cut the roof off, raise it 20 inches and
install new walls and transition roofs. After all that was complete,
pimp the big guy out.
After all of that?
I want to hit Burning man for my 40th, in 2019. I even
husband some dreams about quitting my job and writing full time while
living in the bus. Like an adult.
Easy as eating
pancakes.
Except that I had
exactly zero skills or experience with this sort of project. The
entire thing would be a learning experience. The entire thing.
I had been watching
skoolie videos on youtube for a couple months. And had a general
idea of what needed to be done. I wasn’t looking forward to
drilling out the thousands of rivets. That was going to be time
consuming and boring.
Step one was to pull
out the seats. This should take a couple of hours, or so the youtube
videos suggest. Just get yourself a angle-grinder and a pack of
cutting discs and you are set! Youtube is a filthy liar and fuck
youtube.
Here is the method
we used. Take a wrench and secure the nut under the east, and then
attach a ratchet to the head of the bolt. Then wiggle the ratchet
back and forth loosening the pair. Slow and sure.
Most of the seats
are rather useless. They only have legs on the aisle side, while the
window side of the seat is propped on a ledge that runs on wall.
Attached via bolts I might add. Rusty bolts that hadn’t moved
since the bus was built back in 2004. With little room to move.
The first several visits involved me laying face down on the seats in awkward positions and forcing my ratchet one quarter turn at a time, losing purchase on the nut that I couldn’t see, swearing as I found a new grip and starting all over again. I got help at least one day and we managed to get half of the work done in about 4 hours. In mid summer. Inside a metal box. It was brutal.
The first several visits involved me laying face down on the seats in awkward positions and forcing my ratchet one quarter turn at a time, losing purchase on the nut that I couldn’t see, swearing as I found a new grip and starting all over again. I got help at least one day and we managed to get half of the work done in about 4 hours. In mid summer. Inside a metal box. It was brutal.
Now all we had to do
was remove the bolts that were attached to the floor. Huzzah! Half
done!
The friend with whom
Rowsdower was staying suggested that one of us climb under the bus
and that we break the bolts one at a time using the ratchet and
wrench method. Two seats took 2 hours of swearing ans sweating. At
that rate just getting the seats out would take all freaking summer.
I decided to go another tack and cut the bolts with an angle grinder
instead. Just like the youtubers suggested!
This is loud and
dirty. My clothes were eternally covered in acrid metal smoke. But
a couple cool pics involving sprays of sparks were taken. Then you
just grind out each and every bolt – 8 per seat. I managed to get
all the seats cut out with a single 10 pack of harbor freight discs,
with a couple to spare!
Remember your safety gear here. Protective glasses, ear plugs and a respirator. Yeah, and last but not least, water. Stay hydrated.
Remember your safety gear here. Protective glasses, ear plugs and a respirator. Yeah, and last but not least, water. Stay hydrated.
The cutting took
forever, but at the same time moved along quite quickly compared to
cranking each and every last bolt by hand. In just a couple sessions
I had managed to remove the seats, and with the help of a few friends
we stripped all the padding off and hauled the steel to the junk yard
to be recycled(something that didn’t even cover the cost of renting
a van).
Now we were onto the
floors. You ever been in a school bus? You know that smell that
they all have? Sit back and breathe deep and remember. That smell.
It comes from the nasty rubber matting that covers the floors.
Rubber that only becomes more noxious as it is defiled by load after
load of children.
As a side note, if
chewed gum were worth anything on the commodities market, Rowsdower
would have paid for itself. Fucking gross kids.
That rubber is the
first thing that needs to be pulled up.
Pulling the rubber
is a fairly simple task. And went relatively quickly.
Under the rubber
mats is a layer of plywood. Thick and gross, it has been fastened to
the floor by screws. In Rowsdower’s case, those screws had all
rusted and the plywood would need to be pried up with brute force.
Amongst the tools I
picked up when starting this project was a 18 inch flat pry bar. I
figured it would be good, and work well with the standard crow-bar
that was already in my possession. I was wrong. Tearing out the
plywood was probably the most exhausting job on the bus to date.
Doing so took hours of back-breaking labor as you leaned over a
pry-bar and tried to slide it underneath the plywood. To do this,
you first needed to find a crack. And after that, if you were lucky,
the plywood wouldn’t splinter.
In the end I went
out and bought a 36” bar. It made a world of difference! But I
had half of the floors removed by that point. So, fuck me for being
a dumbass and not doing that sooner!
As I pulled up more
of the flooring my heart began to sink. There were large holes eaten
through the steel shell around the rear tires. Holds large enough to
slip a small child through. This just added hours upon hours to the
job. The bus giveth and the bus taketh away.
Interlude.
Nutters out there
often worry about the Federal government going about and taking their
rights away. I think that’s bullshit. The feds have better things
to worry about than what you do in your spare time. Unless what you
do is to plan terrorist attacks, then they might pay attention. But
if you want to work on cars in your back yards, it is the local folks
whom you need to worry about. The assholes who sit in county boards
and in city hall. They forge the regulations that directly affect
your life in a very real and daily basis. And they are strict.
Turns out my friend
got a letter in the mail, and Rowsdower’s fat ass had to be moved.
Else fines were going to be levied. This freaked my friend out. And
it sent me into a spiral of depression and anxiety. As stressful as
the project was, it was also a lot of fun and extremely challenging.
I was doing something interesting for the first time in years.
Nobody else in my
circle was able to host it, except my folks, and they live 2 hours
away. The bus is a time consuming project and I was largely doing
the labor after my day job, not to mention getting help from friends
who wouldn’t be nearly as willing with a 4 hour round trip drive.
I was afraid I would
be forced to sell my bus.
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